Infrastructure


The manufacturing plant establish and operates strictly as per international standards and has all the necessary infrastructure and services of a modern and multipurpose pharmaceutical bulk drugs [API] and Intermediates manufacturing plant.

The facility is supported by an efficient Quality control and quality Assurance Department. Storage, Maintenance and Transportation services are adequately available. Close supervision coupled with a dedicated team of technical and commercial professionals ensure that all operations are reliable, flexible and pursue excellence in quality.

The manufacturing plant has adequate land , Production Area and Storage area with equipped all modern machineries, Equipments & Instruments.

Our manufacturing facilities are approved as per food and drugs control admonition (FDCA) Gujarat (India) , revised schedule M and GMP. We are following WHO GMP and ECH Q7 System.

Technical Expertise : Our technical expertise is to convert & use of eco friendly & cost effectiveness process technology with standard impurity profiles through avoidance of costly solvents, milder reactions conditions, use of hazardous reagents and lower waste streams.

Our teams at Prudence have experience in a in a wide range of chemical processes including conventional and catalyzed reactions.

REACTION being carried out at our manufacturing facilities :
  • Chlorosulphonations Nitration
  • Fridel - Crafts Alkylation / Acylation / Chlorination
  • Grinard Reactions
  • Cyclizations / Condensations / Amination
  • Condensation
  • Halogenation [Br2,Cl2, l2, ICl, SOCL2, POCI3, PCl3, PCl5, KF etc]
  • Willgerodt Reactions Sulfonation
  • Acetal Formation / Ketal Formation
  • Sandmeyer Reaction
  • Ketalization
  • Reduction [H2, Pd, NI, Pt, NaBH4, Zn, Vitride, Sodium]
  • Hofmann Reaction
  • Chloromethylation
  • Esterification / Trans-Esterification
  • Oxidation [KMnO4 CrO3, HNO2, HNO3, O2, H2O2]
  • Decarboxylation
  • Dehalogenation
  • Dehydration
  • Reductive Amino Alkylation
  • Reductive Amination
  • Dehydrohalogenation

 



Production & Engineering Department

Name of Equipment

Capacity

Nos of Equip.

Glass Line Reactors with condensers

1000 liters - 2000 liters

2

SS 316 Reactorswith condensers

1000 liters - 2000 liters

11

SS 316 Sparkler Filter

1600 liters - 3500 liters

1

Pressure Filter

18 Inch Dia

1

SS 316Centrifuge

18 Inch Dia

5

SS 316 Tray Dryer

24 Inches - 48 Inches

5

SS 316 Multimill

48 No. Tray

2

SS 316 Octagonal Blender

300 Kgs/Hrs , 3 HP

1

Steam Boiler [IBR]

1250 Lit.

1

Cooling Tower

1 TON

1

Chilling Plant

150 TR & 40 TR

2

Gas Scrubbing systems

40 TR

1

SS High Vacuum system- Ejector

-

1

SS High Vacuum system- Ejector

0.5 mm of Hg

1

PP Vacuum system- Ejector

5mm of Hg

1

MS-SS Solvents Storage Tank

10 KL

4

MS Storage Tank

2 KL to 10 KL

10

HDPE Water storage Tank

2 KL to 5KL

7

AHU in Powder processing area

2750 CFM,2750 CFM, 1300 CFM

3

 


Quality Control Department

Name

Make

H.P.L.C. [LC 2010]

Shimandzu

Micro Analytical Balance

Mettler

UV Spectrophotometer

Shimandzu

Gas Chromotograph

Shimandzu

Stability Chamber[Humidity Control Oven]

Abhiyan Chem

Oven

Alliance

Muffel Furnace

Mascot

Ph Meter

Analab

Analytical Balance

Electro Weight

K.F. Titrator

Veego

UV [TLC] Chamber

Technocraft

Water Bath

Jay Shree Khodiyar Lab

Melting Points Apparatus

Veego

Water Distillation Unit

Technocraft

Ultrasonic Bath

Analab

Refrigerator

Samsung

Conductivity Meter

Analab

 


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